Process solutions for the dairy industry

Controlled dosing, mixing and transfer

The production of yoghurts, fresh cheeses, dairy desserts, etc. imposes increasingly strong constraints in terms of:

  • Product quality (texture, homogeneity, integrity of the pieces),
  • Food safety,
  • Production flexibility (multiple recipes, small batches),
  • And optimization of resources (reduction of losses, automation, traceability).

Our approach is to start from process requirements to design solutions that integrate seamlessly into your manufacturing chain, from raw milk to final packaging.

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Dairy market

In-depth knowledge of dairy processes

We are involved in all the critical stages of the dairy process:

Shear-free transfer

  • Use of non-pulsating technologies (Moineau™ type) to preserve fragile structures such as cream, foamed foams or stirred yoghurts.
  • Adaptation to viscosities ranging from 50 to 5000 cPo (kefir, labneh, drinking yoghurts, fruit yoghurts, etc.).

Precise and synchronous dosing

  • Fine synchronization of fruit and additive dosages (±0.5%) with packaging lines.
  • Management of particles up to 48 mm while maintaining their integrity (thanks to Dosyfruit™).

Homogeneous and marbling-free mixing

  • Choice of the type of mixer (static or dynamic) depending on the nature of the ingredients: perfect homogeneity with the Dosymix™ for fruit yoghurt with chunks or a very low percentage of flavourings, colourings, vitamins or probiotics 

Versatile filling

  • Solutions for dosing in jars or bottles: soft starts, instant stops, compatibility with complex products, always with precision.
Download an example about stirred farmers yogurt
Dairy manufacturer modernizes multi-fruit dosing references

A dairy manufacturer modernises multi-fruit dosing on yoghurt lines

 

Need

A dairy manufacturer was looking to automate the simultaneous dosing of three varieties of fruit in the white mass, with reliable control of the product arrival, while meeting hygiene and clean-in-place requirements.

Solution

The chosen solution: a Dosyfruit™ station with 3 Premium modules, equipped with an integrated fruit detection system, hot and cold water circuits for cleaning, steam for sterilization and a module centralizing utilities

Benefits

A flexible and autonomous process, capable of changing recipes without interruption, ensuring high dosing accuracy, better safety and increased productivity.

Know more about PCM Dosyfruit™

A dairy Company equips its line with an automated dosing and mixing solution

 

Need

Automate the preparation of fruit-infused yogurt to reduce the drudgery of manual tasks, limit waste and increase safety.

Solution

Installation of a PCM line with Dosys™ pump for fruit dosing, Dosymix™ mixer for homogeneous mixing and Hycare™ pump for automatic transfer of white mass.

Benefits

A fluid and safe process, better product consistency, and a clear reduction in material losses.

Know more about PCM Dosymix™
Dairy references Dosyfruit
Systems with Moineau pump

A customer wants to feed the hopper of the fruit doser at the bottom of the jar of his packaging machine

 

Need

Filling a buffer tank with a fruit preparation contained in bag-in-boxes for dosing

Solution

PCM Dosyfruit™ with PCM Hycare™ Moineau™ pump. 

Provision of an automatic tank filling system, controlled by a high dosing rate and under high hygienic conditions

Benefits

Guarantee the consistency of the level of fruit in the tank of the bottom of the pot packaging machine to allow dosing at high flow rate and under conditions of high pressure due to high viscosity and a long delivery distance. 

Know more about PCM Dosyfruit™

Why choose PCM?

 

Our strength lies not only in our equipment, but in our precise understanding of the recipes, textures and hygiene constraints specific to your production. We adapt our solutions to your reality on the ground:

  • Controlled temperature to prevent any resumption of fermentation
  • CE/FDA certified materials that comply with food standards
  • Solutions for 24/7, just-in-time operation
  • CIP/CIP validated clean-in-place without dismantling 

 

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